Pelet Plastik PEEK Borong

LAMAN UTAMA PEEK Plastik
Tentang Kami
Zhejiang Lisu Composite Materials Co., Ltd
Zhejiang Lisu Composite Materials Co., Ltd, ditubuhkan pada 2015, adalah perusahaan berteknologi tinggi nasional dan Perusahaan Inovasi Sains dan Teknologi Zhejiang. Kami adalah China Pembekal Pelet Plastik PEEK dan OEM/ODM Syarikat Pelet Plastik PEEK. Kami pakar dalam R&D, pengeluaran, penjualan, dan perkhidmatan bahan baru berprestasi tinggi, komited untuk menyediakan penyelesaian bahan inovatif untuk kehidupan manusia yang lebih selamat, selesa, dan mudah. Syarikat memiliki keupayaan ujian eksperimen yang komprehensif dan telah memperoleh pensijilan seperti pensijilan bahan PCR (GRS), pensijilan sistem pengurusan kualiti IATF16949, dan pelbagai sijil CQC bahan, memastikan kualiti dan pematuhan produk. Kami berdedikasi untuk menyediakan penyelesaian bahan inovatif yang selamat, selesa, dan mudah untuk pelbagai industri, membantu pelanggan meningkatkan nilai produk mereka. Didorong oleh inovasi teknologi untuk mempromosikan pembangunan lestari, kami adalah pengamal teguh dalam membina masyarakat mesra alam. Kami berusaha untuk menyumbang kepada kewujudan harmoni manusia dan alam semula jadi, bekerjasama untuk masa depan yang lebih hijau.
Keistimewaan
Mengapa Pilih Kami
Penyesuaian
Ini adalah perniagaan teras kilang plastik terubah suai. Mampu bertindak balas dengan cepat terhadap keperluan khusus pelanggan dan menyediakan perkhidmatan tersuai dari reka bentuk formula, ujian skala kecil, ujian perintis hingga pengeluaran besar-besaran, membantu pelanggan mencapai pembezaan produk.
Kos Rendah
Kilang besar mempunyai kuasa tawar-menawar yang lebih kuat melalui pembelian pukal berpusat resin asas dan bahan tambahan, yang dapat mengurangkan kos bahan mentah dengan berkesan.
Jaminan Kualiti
Ini adalah nadi plastik terubah suai. Kilang memastikan konsistensi prestasi produk yang tinggi untuk setiap kelompok, bahkan setiap beg, melalui pemeriksaan bahan mentah yang ketat, pencampuran tepat automatik, proses ricih dan campuran skru yang stabil, dan pemantauan dalam talian penuh.
Peningkatan Pengeluaran
Kapasiti pengeluaran tahunan yang besar dapat memenuhi keperluan pesanan jangka panjang, stabil, dan berskala besar pelanggan utama tanpa menjejaskan rancangan pengeluaran mereka akibat kesesakan kapasiti.
Sijil Kepujian
  • Pembekal Boleh Dipercayai penilaian AAA
  • Unit Demonstrasi Integriti bertaraf AAA
  • Perusahaan kredit bertaraf AAA
  • Perusahaan bertaraf AAA Komited terhadap Kecemerlangan dan Integriti Perkhidmatan
  • Perusahaan Kredit Bernilai AAA
  • Perusahaan bertaraf AAA Komited terhadap Kualiti dan Integriti
Berita Terkini
Maklum Balas Mesej
PEEK Plastik Pengetahuan Industri

Precise Requirements for Drying and Mold Temperature During PEEK Injection Molding

During the injection molding process, PEEK has extremely strict requirements for process parameters due to its very high melting point and unique molecular structure. Zhejiang Lisu Composite Materials Co., Ltd is dedicated to providing high-performance material solutions, understanding that precise process control is key to realizing the superior performance of PEEK Plastic Pellets.

Here are the strict requirements and parameter comparisons for drying and mold temperature in PEEK injection molding:

1. Strict Drying Requirements (Drying Requirements)

PEEK has a certain degree of hygroscopicity. If moisture is not removed before molding, the moisture will vaporize at high temperatures during processing, causing bubbles and silver streaks on the surface of the product, or even leading to molecular chain breakage due to hydrolysis, drastically reducing mechanical strength.

  • Drying Temperature: High-temperature drying is mandatory. It is generally required to dry at 150°C - 160°C for 3-5 hours.
  • Moisture Control: The moisture content after drying must be below 0.02% (i.e., 200 ppm).
  • Equipment: The use of efficient dehumidifying dryers is recommended, rather than ordinary hot air ovens.

2. Strict Mold Temperature Requirements (Mold Temperature)

The mold temperature determines the crystallinity of PEEK, directly affecting the product's rigidity, chemical resistance, and dimensional stability.

  • High Mold Temperature: PEEK has a high crystallization temperature, and the mold temperature must be maintained between 160°C - 200°C, with some special grades requiring even higher temperatures.
  • Mold Temperature Controller Requirements: Ordinary water-based temperature controllers cannot meet the demand. High-standard oil temperature controllers or electric heating systems must be equipped to ensure uniformity and stability of the mold temperature.
  • Cooling Control: To obtain uniform crystallinity, the cooling rate needs to be strictly controlled to avoid excessive internal stress in the product.

Process Parameter Comparison Table

To intuitively demonstrate the strict requirements of PEEK molding, the following table compares PEEK with general engineering plastics (such as PA66):

Parameter Item PEEK Plastic Pellets General Engineering Plastics (e.g., PA66)
Melt Temperature 360°C - 400°C 260°C - 290°C
Mold Temperature 160°C - 200°C 60°C - 100°C
Drying Temperature 150°C - 160°C 80°C - 100°C
Drying Time 3 - 5 hours 2 - 4 hours
Equipment Requirements High-temperature oil heater, high-precision dehumidifier Ordinary water heater, hot air dryer

FAQ - Frequently Asked Questions

Q1: Must PEEK Plastic Pellets provided by Zhejiang Lisu Composite Materials Co., Ltd be dried before molding?

A: Yes, they must be dried. As a national high-tech enterprise, Zhejiang Lisu Composite Materials Co., Ltd emphasizes that drying is a crucial step to prevent PEEK from hydrolyzing during high-temperature processing. If the moisture content exceeds 0.02%, it will seriously affect product quality. We recommend using professional dehumidifying drying equipment to dry at 150°C - 160°C for at least 3 hours.

Q2: What are the consequences if the mold temperature does not reach above 160°C?

A: If the mold temperature is lower than required, the crystallinity of PEEK will be insufficient, leading to a rough surface finish and decreased strength, and the product is prone to dimensional deformation in high-temperature environments. The R&D team at Zhejiang Lisu Composite Materials Co., Ltd recommends using high-standard oil heaters to stabilize the mold temperature between 160°C - 200°C to ensure the material achieves its best mechanical and chemical resistance properties.

Q3: How does Zhejiang Lisu Composite Materials Co., Ltd ensure the molding performance of the PEEK materials sold?

A: Zhejiang Lisu Composite Materials Co., Ltd possesses comprehensive experimental testing capabilities and strictly implements the IATF16949 quality management system. We not only provide high-quality PEEK Plastic Pellets, but also offer detailed technical support to help customers optimize injection molding parameters, working together to promote environmentally friendly and sustainable development.